SERVICES
Metallox services focuses on professionalism in every aspect of the business, by becoming more operationally efficient in our services.
Click to view the details of our services below:
Instrumentation & Control System
We sell, upgrade, and install various kinds of control systems which include gas turbine controls.
Metallox installs instrumentation and control panels for major industrial projects include power stations, steel works, petrochemical plants, paper mills and breweries. Instrumentation for a variety of systems is included in the company’s experience.
We also offer Generator protection and control services which include:
- Excitation System Upgrades
- Generator Protection System Upgrades
- Generator Synchronizing System Upgrades
- Generator Control Upgrades
- Operator interface system installation
Pneumatic, hydraulic and electronic processes have been designed, calibrated and commissioned by us, incorporating measurement devices for flow, pressure, temperature, and level analysis.
Particular material specifications can be used stainless steel, carbon steel, copper tubing and control cabling for classified zones. Using the latest technology, computerized techniques are used for instrument and process control systems.
We employ skilled personnel who can offer a complete service in the field of process control and instrumentation design. A complete package is available comprising initial conception and design, equipment specification, purchasing, installation and ongoing maintenance.
Specialized Outsourcing Manpower & Craft Labour Provision
From skilled labour down the hierarchy, Metallox offers and manages specialized outsourcing. Our manpower services address the staffing challenges of all areas of engineering.
We provides qualified, experienced and tested skilled manpower, this includes;
- Field Engineers
- Mechanical Engineers
- Controls Engineer
- Inspectors
- Supervisors
- Mechanical Technicians
- Welders/Fitters
- Riggers
- Control & Instrument Technicians
- Blaster/Painters etc
- EHS Personnel
Power Generation Services
Metallox has wealth of experience with regards to power generation and power generation services we have partner with major OEM (GE Energy) on various project in past and present.
Our expertise includes but not limited to:
- Modelling and design of Power Plants
- Operation and Maintenance of Power Plants
- Installation of Turbine (Gas, Steam aero derivatives)
- Supply of Turbine parts
- Rehabilitation of Power plants
- Outage Logistics Services
- Balance of Plant
Turbine Outage services
Metallox has experiences in execution of outage and inspections services mostly on GE fleets ranging from Frame 5, 6, & 9E GTG. Services include but are not limited to:
Repair services
- Rotor overhaul services
- turbine components repair
- fuel nozzle repair
- rotor high speed balance
- bearing repair
- Grit Blasting
- All NDT
Replacement of Parts
- Compressor rotor and stator blades
- Turbine major parts
- Turbine buckets
- Turbine nozzles
- Combustion components
- Turbine bearings
Outage Logistics Services
- Crane Rental
- Equipment Rental
- Welding Equipment/ Air compressors
- Scaffolding
Training & Services Pipeline for the Power Industry
We actively lead/engage end to end solution offerings in the power/energy sector local content development. We believe key ingredients to sustaining the market growth are both the technical and non-technical trainings as well as delivery of front end services.
Below is a vast array of technical training offerings we can offer:
Technical Courses:
- Generator Protection (P3)
- Basic Instrument and Control Course for Technicians
- Basic Instrument and Control Course for Engineers
- Steam Turbine Training Course (Pupil Engineers)
- Gas Turbine Training Course (Pupil Engineers)
- Thermal Operators Training Course Module I (Boiler Operation and its auxiliary)
- Thermal Operators Training Module 2
- Distance Protection Course (P2)
- SCADA System
- Senior Electrical Operator Course
- Electrical Maintenance Course on Switchgear
- Cable Jointing Stage II
- Distribution Substation Operation Course Module II
- Distribution Lines Maintenance Course
- Maximum Demand Meter
- Electrical Fitters Course
- Basic Power System Protection (P1)
- Electrical Maintenance Course on Transformer
Non-technical Courses:
- Computer Concepts & Application course for Utility Employees
- Advanced Microsoft Office for Professionals & Management Employees
- Project Management Using Microsoft Project
- AutoCAD for Electrical Engineer
- Negotiation of off-take Power and Gas Agreement - (Foreign)
- Financial Modelling and Business Planning for Utilities
- National Workshop on Financing Power Projects
- Executive Team and Leadership Course
- Regulation and Price Determination
- Accounting and Financial Budgeting for Electric Utilities.
- Revenue Cycle Management Course
- Performance Improvement Course
- Inventory Control & performance Improvement Course for Store Officers
- Maximum Demand Meter Course
On the technical services front the modules of services are broadly highlighted below:
A broader in exhaustive range of these services is as shown below:
- RFP Development via writing your RFP documents and coordinating RFP distribution to qualified vendors. We work with your team to validate the project scope(s): for ANY power/energy project. We assess the requirements and present our expert advice on project technical’s, timelines, financials, and evaluation criteria. Our committed deliverable is an effective RFP document that includes project scope, critical requirements, effective schedule, and any other important relevant criteria for vendor (EPC, OEM, O&M etc) evaluation. We can also arrange RFP distribution to pre-qualified vendors, detailed bid review, and negotiate final contracts with favourable terms and conditions.
- Supplier/Vendor selection based on requirements outlined in the RFP during the review and selection process. It also ensures that your organisation is guaranteed of the best decision for all projects.
- We also monitor progress and quality throughout the life of your contracts, we will measure progress, contract adherence, hence assure on-time and on budget.
- Complete overhaul auxiliary equipment - supervision only or complete overhaul with supervision and manpower (flying squad)
- Repair and alignment of engine/generator
- Complete overhaul of turbines, boilers and auxiliary equipment at thermal/steam power plants
- Trouble shooting and root-cause analysis
- Generator inspection, general maintenance and repair
- Technical plant survey and feasibility study
- Plant performance evaluation
- Implementation of Computerized Maintenance Management Systems
- On-line or on-site support of Distributed Control Systems
- Basic parts support
- Comprehensive, customized long-term service agreements including performance guarantees
- Provision of field service and technical support to complete service agreements; from installation and commissioning, performance optimization, including upgrades and conversions, to environmental solutions
Engineering (Electrical & Mechanical) Support Services
Metallox provides end-to-end engineering support services to the following industries:
- Oil and Gas,
- Power Generation,
- Mechanical Construction,
- Electrical Services
- Civil Constructions and Metal works
- Petrochemicals industries.
Services include but not limited to;
- Hydraulic Torque unit/wrench(5,000PSI)
- Pneumatic Torque unit/wrench(10,000PSI)
- Pneumatic Tensioning units/wrench(20,000PSI)
- Piping Insulation and casing
- Piping Fabrication
- Cutting Equipment
- Welding Machine
- Welding Services Hot joints
- Heat Treat
- Heat Bevel
- Uninterrupted power supply
- Industrial electrification
- Oil Drilling Rigs Accessories
- Drill Pipe, HWDP, Tubing and Casing
- Flow Control Equipment
- Gauge Hangers
- Bridge Plugs and Retainers
- Cross over, Pump joints, Drill Jars
From the very planning stage to full commissioning and operations; we are your ever dependable partner and guide. This is done to suit the ultimate objective of the client yet offering the best prices possible. Our support services are as follows;
- System Design and Installation
- Procurement services
- Specialized outsourcing
- Project Management services
- Replacement of Parts: Sourcing and procurements of capital parts for replacement during outages:
- Compressor rotor and stator blades
- Turbine nozzles
- Combustion components
Procurement of Engineering Equipment & Parts
We provide procurement for turbine parts to include all series of inspections, outsourcing and materials management services for all areas of engineering endeavours.
In this capacity, we advise on the best equipment for the most efficient job and also go as far possible in bringing the parts/equipment to the needed location. With us, you can get whatever equipment you want at the convenience of your location of use.
Project Management Services
Ours is not just the theory of project management but an in-depth expertise in the proper handling of your projects from planning to commission. We pride ourselves in a team of qualified project executors with a wealth of experience.
Preparation of tenders that demand high technical and commercial inputs are handled by our team of engineers and financial consultants. We do not stop there, but can also execute your projects, manage your projects to give value to your money and job quality.
INSTULLATION AND CORROSION TREATMENT
Metallox has tremendous experience and capability in the repairs & refurbishment of corroded structures on gas turbines and re-insulation of exhaust areas and members with the right specifications and quality of materials as recommended by the OEM. These jobs are executed with skilled and certified personnel.
Repair of exhaust transition duct involving reinforcement of structure with new plates, iron beam, flat bars, welding, insulation with insulation wrapper, fiber Rockwool & corrosion treatment
